MAGNETIC ROLL SEPARATOR MANUFACTURERS IN CHENNAI
Magnetic roll separator
The magnetic roll separator is used to eliminate fine iron contamination that is detrimental to subsequent processing, such as that of glass sand, minerals, food goods, quartz, etc. As it can eliminate tiny stones and dirt particles that are contained in grains, it is also known as a magnetic destoner. For the food processing industry as well as other sectors that process materials, separating small iron impurities is a constant pain. It is challenging when the process line cannot be halted frequently since it requires high power magnetic systems and cleaning them takes a long time.
For such a situation, the Roller Magnetic Separator is the best option. The magnetic roller's magnetic poles develop a 10000 Gauss value, allowing it to catch and separate even very small and weak magnetic contaminants. It is advantageous to use in continuous production processing lines due to the self-cleaning feature. According on the product type, flow rate, and magnetic impurity percentage in the product, roll separators come in one, two, and three stages.
Construction:
• The Head magnetic roller, Tail non-magnetic roller, motor, Belt, Feeder, Material collecting chutes, and body structure make up the roller separator assembly.
• Powerful NdFeB magnets are used to construct the magnetic roller.
• A conveyor belt connecting the magnetic and non-magnetic rollers is where the material is fed through the feeder.
• The belt is often made of Kevlar, however it might vary depending on the material's properties.
• The structure is composed, while the feeder and other sections that come into contact with the substance are made of S.S.
• The magnetic impurities and impure product are collected separately in the chutes that are placed below the magnetic roller.
Working:
The material is fed through the feeder and onto the rotating belt. The roller captures the magnetic particles and transports them down the belt at the discharge end when the material comes into contact with the magnetically influenced area. The chute at the bottom of the belt receives the magnetic particles as they exit the magnetically affected region. The cleaned material travels forward and empties into a chute for collection.
Usage:
The magnetic roll separator is used to eliminate fine iron contamination that is detrimental to subsequent processing, such as that of glass sand, minerals, food goods, quartz, etc. As it can eliminate tiny stones and dirt particles that are contained in grains, it is also known as a magnetic destoner.
Features:
• Self-cleaning procedure
• High efficiency
• Low maintenance cost
• High magnetic power
Magnetic separators are a well-known and effective way to remove metal fragments from production lines in industries like food, pharmaceuticals, and mining. These separators are inexpensive, high-intensity, high-gradient permanent magnetic roller separators that have been used successfully in industrial minerals applications. High energy rare earth neodymium permanent magnetic roll assembly, which is manufactured and constructed under stringent quality control and specification to provide unrivalled magnetic field gradients, is incorporated into high-intensity roller type magnetic separators. Weakly magnetic pollution is readily eliminated quickly and effectively under this strong magnetic field.